cGMP sanitary vacuum processing vessels engineered for aseptic homogenizing, emulsifying, and vacuum deaerating of pharmaceutical ointments, sterile gels, dermal creams, and cosmetic emulsions.
Engineered for pharmaceutical and high-end cosmetics production, the OMI-OGC series delivers ultra-smooth particle size reduction (down to 1 – 2 µm) and bubble-free formulations under deep vacuum.
Bottom or in-line homogenizer shears active pharmaceutical ingredients (APIs) and oil-in-water phases into uniform micro-emulsions.
Deep vacuum prevents air entrapment, eliminates oxidation, and pulls active powders directly into the high-shear zone below the liquid level.
Outer anchor sweeps jacketed vessel walls while inner counter-rotating blades provide thorough vertical turnover of viscous creams.
Integrated orbital spray balls and steam sterilization cycles ensure complete aseptic cleanability between batches.
| Working Volume | 100 L, 250 L, 500 L, 1,000 L, 2,000 L, 5,000 Liters |
|---|---|
| Material of Construction | AISI 316L (Product Contact) / AISI 304 (Insulation Cladding) |
| Homogenizer Power | 5.5 kW – 45 kW High-Speed Servo/Inverter Drive |
| Thermal Jacket | Full Dimple / Coil Jacket for Steam Heating & Glycol Chilling |
| Lifting Mechanism | Electro-Hydraulic Vessel Cover Lifting Column |
| Automation Control | Siemens S7-1500 PLC with 21 CFR Part 11 Audit Trail |
Twin jacketed pre-mix vessels for water phase and oil/wax phase preparation.
Aseptic diaphragm valve for real-time batch sampling during processing.
Real-time droplet size distribution sensor integrated into recirculation line.
Submit your process parameters, capacity requirements, and material specifications; our engineering team will prepare your customized feasibility layout and commercial quotation within 24 hours.
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Omi Machine is a premier engineering and manufacturing enterprise delivering high-performance machinery, stainless steel reactors, and complete turnkey facilities across food, chemical, and pharmaceutical industries.
Zero-tolerance manufacturing meeting international hygiene and pressure vessel standards.
Siemens-based fully automated recipe management and continuous telemetry integration.
Analyzing plant capacity and proposing optimized technical specifications.
Detailed CAD drafting, P&ID layout, and stress calculations.
Precision fabrication to European pressure vessel & hygiene standards.
Rigorous hydrostatic, pressure, and automation FAT testing.
Worldwide on-site installation, piping, and commissioning services.
Continuous technical training, maintenance, and spare parts backup.
Stainless steel reactors, precision dosing units, and automated liquid/powder processing plants.
FDA compliant stainless conveyors, automatic sorting units, and integrated packaging solutions.
GMP standard cleanroom capsule filling, liquid bottling, and high-barrier packaging systems.
Rapid fish evisceration, washing, shock-freezer infeed lines, and corrosion-resistant automation.
Thermal transfer coefficient optimization and energy efficiency analysis in chemical synthesis and polymerization processes.
The impact of bead filling ratio and jacket cooling on chocolate viscosity and crystallization kinetics.
Riboflavin coverage testing, conductivity-controlled dosing, and 21 CFR Part 11 electronic batch logging.
Exporting to over 12 countries actively, expanding our global engineering footprint with certified regional service partners.
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